Ford Atlantic specializes in designing and producing high-quality extrusions across a wide range of materials for OEMs, builders, and industrial manufacturers. With decades of global sourcing experience and advanced manufacturing capabilities, we deliver precision extruded profiles in virtually any dimension or tolerance.
From aluminum window extrusions and vinyl profiles to cellular PVC used in composite trim and flooring applications, our team provides engineered extrusion solutions tailored to your specifications. Whether supporting architectural, industrial, or specialty manufacturing programs, we offer design flexibility and scalable production.
Extrusion is a manufacturing process used to produce long, continuous lengths of material with a uniform cross-section. During the process, solid material is forced through a precision die under controlled pressure—and often elevated temperature—to form complex shapes.
Because the material is shaped through a die, extrusion allows for intricate geometries that would be inefficient or impossible to achieve through machining or casting. The result is a consistent profile with predictable dimensional accuracy across extended lengths.
Extrusion manufacturing offers significant design flexibility. Profiles can be engineered with internal cavities, complex cross-sections, reinforcement ribs, or integrated fastening features. This reduces the need for secondary fabrication and lowers overall production costs.
Ford Atlantic supports both standard profiles and fully custom extruded components. Our team works from customer prints and CAD files to ensure dimensional consistency, tolerance control, and material alignment with performance requirements.
Material selection is driven by strength requirements, environmental exposure, weight considerations, and finishing needs. We support extrusion production in:
Aluminum extrusions are widely used in structural, framing, and architectural applications due to their strength-to-weight ratio and corrosion resistance. Vinyl and PVC profiles are often selected for weather resistance, insulation properties, and cost efficiency.
In addition to primary extrusion, Ford Atlantic provides value-added secondary processes to deliver production-ready components.
These integrated capabilities allow customers to reduce supplier fragmentation and streamline procurement.
Extrusion is one of the most efficient manufacturing processes for producing uniform cross-sectional components in medium- to high-volume programs. Once tooling is established, per-piece costs are predictable and production rates remain consistent.
Ford Atlantic supports both development runs and high-volume production, aligning tooling investment with forecasted demand to ensure long-term cost discipline.
Extruded components can be incorporated into contract assembly programs or configured through contract packaging services to simplify logistics and installation.
If your project requires custom aluminum or PVC extrusion manufacturing services, request a quote to review your specifications and production requirements.
We work with a wide range of materials including aluminum, stainless steel, brass, copper, titanium, and specialty alloys. This allows us to meet the requirements of diverse industries and applications.
Extrusions are used across many industries such as automotive, aerospace, construction, electronics, marine, and consumer goods. Their ability to create complex shapes makes them ideal for both structural and decorative applications.
Yes. Our extrusion process allows for nearly limitless design flexibility. We can produce custom profiles with complex geometries, unique tolerances, and specific finishes to meet your exact requirements.
Absolutely. Beyond extrusion, we offer cutting, drilling, bending, CNC milling, welding, anodizing, powder coating, and more. This ensures your extruded parts are production-ready when they leave our facility.
Extrusion is highly efficient for producing long parts with consistent cross-sections. It allows for intricate shapes, reduces material waste, and provides superior strength-to-weight ratios compared to alternative manufacturing processes.
Discuss your specifications, volumes, and sourcing objectives with our team. We provide fast, detailed responses supported by technical review and market-based pricing.
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